Forklift Battery Charging and Safe Installation
Batteries used in forklifts are pricey pieces of machines which are pretty big weighing many pounds. The task of installing and charging these batteries is something which will have to be really planned out in advanced in order to make certain that these procedures are able to be done safely and properly. Maintaining a sound charging procedure and proper handling can really increase the battery's usual life span.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is higher than 20%, the battery's lifespan could actually be shortened. On roughly every 5th charge cycle, the charger needs to be set on the weekend or equalize setting, depending on what model of charger you are using.
The charging cycle should never be interrupted. As soon as the charge cycle is complete, you must avoid using the battery for a few hours. By practicing these methods, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake that could accidentally cause damage to both the charger and the forklift. Furthermore, it is very important that the amperage of the battery should match that of the charger.
The battery must never be allowed to completely discharge or deep discharge. This will ultimately shorten the lift of the battery and may even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation happens, a technician would need to be called in order to re-set the charger prior to charge being able to begin.